SUMMIT®
#
42377
BUILT-IN NG SIDE BURNER INSTALLATION/OWNER'S GUIDE
Summit® Built-In NG Side Burner
THESE ACCESSORIES MAY BE PURCHASED
SEPARATELY.
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
ƽ WARNING: Follow all leak-check procedures
carefully in this manual prior to barbecue
operation. Do this even if the barbecue was
dealer-assembled.
ƽ DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
ƽ WARNING: Do not try to light this appliance
without reading the “Lighting Instructions”
section of this manual.
ƽ WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance .
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
42377 US 01/18/06
NG
3
WARRANTY
The natural gas supply is easy to use and gives you more cooking control than
charcoal fuel.
WARRANTY
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in
material and workmanship from the date of purchase as follows:
•
These instructions will give you the minimum requirements for assem-
bling your Weber® Built-In Side Burner. Please read the instructions care-
fully before using your Weber® Built-In Side Burner. Improper assembly
can be dangerous.
Stainless Steel Lid,
All Remaining Parts,
10 years
5 years
•
•
Not for use by children.
If there are local codes that apply to portable gas grills, you will have to
conform to them. If there are no local codes, you must conform to the lat-
est edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.
This Weber® Built-In Side Burner is designed for natural (piped in city)
gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices
and hose are for natural gas only.
when assembled and operated in accordance with the printed instructions
accompanying it.
Weber may require reasonable proof of your date of purchase.
THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR
INVOICE.
•
This Limited Warranty shall be limited to the repair or replacement of
parts that prove defective under normal use and service and which on
examination shall indicate, to Weber’s satisfaction, they are defective.
Before returning any parts, contact the Customer service representative
in your region using the contact information sheet provided with your
manual. If Weber® confirms the defect and approves the claim, Weber®
will elect to replace such parts without charge. If you are required to
return defective parts, transportation charges must be prepaid. Weber®
will return parts to the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties
due to accident, abuse, misuse, alteration, misapplication, vandalism,
improper installation or improper maintenance or service, or failure to
perform normal and routine maintenance, including but not limited to
damage caused by insects within the burner tubes, as set out in this
owner’s manual.
•
•
Do not use with charcoal fuel.
Check that the area under the control panel and the bottom tray are free
from debris that might obstruct the flow of combustion or ventilation air.
STORAGE
ꢀ The gas must be turned OFF at the natural gas supply
when the Weber® Built-In Side Burner is not in use.
ꢀ Check that the areas under the control panel and the
slide out bottom tray are free from debris that might
obstruct the flow of combustion or ventilation air.
OPERATING
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure
to chemicals either directly or in the atmosphere, is not covered by this
Limited Warranty.
ƽ WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.
ƽ WARNING: Your Weber® Built-In Side Burner shall not
be used under an unprotected combustible roof or
overhang.
There are no other express warrants except as set forth herein and any
applicable implied warranties of merchantability and fitness are limited
in duration to the period of coverage of this express written Limited
Warranty. Some regions do not allow limitation on how long an implied
warranty lasts, so this limitation may not apply to you.
ƽ WARNING: Your Weber® Built-In Side Burner is not
intended to be installed in or on recreational vehicles
and/or boats.
Weber® is not liable for any special, indirect or consequential damages.
Some regions do not allow the exclusion or limitation of incidental or
consequential damages, so this limitation or exclusion may not apply to
you.
ƽ WARNING: Do not use the barbecue within 24 inches
of combustible materials, top, bottom, back or sides of
the grill.
Weber® does not authorize any person or company to assume for it
any other obligation or liability in connection with the sale, installation,
use, removal, return, or replacement of its equipment; and no such
representations are binding on Weber®.
ƽ WARNING: The entire cooking box gets hot when in
use. Do not leave unattended.
ƽ WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
ƽ WARNING: Keep the cooking area clear of flammable
vapors and liquids, such as gasoline, alcohol, etc., and
combustible materials.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
GAS SUPPLY TESTING
•
Disconnect your Weber® gas barbecue when the gas supply is being
tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5
kPa).
•
Turn OFF your Weber® gas barbecue when the gas supply is being tested
at low pressures. This appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at the pressure equal to
or less than 1/2 psig (3.5 kPa).
4
GAS INSTRUCTIONS
LOCATING YOUR BUILT-IN SIDE BURNER
When determining a suitable location for your Built-In Side Burner installa-
tion, give attention to concerns such as exposure to wind, proximity to traffic
paths, and keeping any gas supply lines as short as possible. Never locate
the Summit® Built-In Side Burner in a garage, breezeway, shed, under an
unprotected overhang, or other enclosed area. Locate the Side Burner and
structure so there is enough room to safely evacuate the area in case of a
fire.
24 inches Any Surface
Side
Burner
CLEARANCE FROM COMBUSTIBLE SURFACES OR
STRUCTURES
ƽ WARNING: Clearance from the outside walls of
the sides and back of the LP Tank Cabinet must be a
minimum of 24 inches any surface. Refer to “Typical Gas
Supply Installation” before starting installation.
24 inches min.
for lid clearance
ƽ WARNING: The structure, “island” counter tops and
adjacent work areas for the LP Tank Cabinet installation
must be built from noncombustible materials only.
Note: For a countertop
treatment: Recommended
3/4 inch overhang. Notch
front edge for frame to
fully slide in.
NOTE: If you have questions on what materials are considered
noncombustible, contact you local building supplier or fire department.
ƽWARNING: All counter top finished surfaces must be
constructed of a noncombustible material.
BUILT-IN SRUCTURE CUTOUT DIMENSIONS
All dimensions are to finished surfaces.
Side Burner
Cut out Dimensions Tolerances
1
A
B
C
10 1 "
+
+
+
/
/
/
4" - 1
4" - 1
4" - 1
/ "
4
/ "
4
/ "
4
2
1
1
3 3
/
"
4
16 1
/
"
4
5
GAS INSTRUCTIONS
BUILT-IN GAS LINE LOCATIONS
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in
GENERAL CONSTRUCTION DETAILS
accordance with local codes and all listed procedures in the latest
edition of ANSI Z223.1/NFPA 54.
•
Summit® Built-In side burner unit should be on site before construction
begins.
1
•
All dimensions have a tolerance of plus or minus +/-
/
” inch.
4
ƽ DANGER
Provide access for a corrugated gas line depending on the location of the
side burner in relation to your main gas supply and regulator position.
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for gas leaks. This will result in a fire or explosion
which can cause serious bodily injury or death, and
damage to property.
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces
to avoid possible damage to gas supply lines. Exercise caution when pulling
gas lines through built-in structure.
A 3/8 “ inch stainless steel corrugated gas line should be used to connect
the side burner to the regulator accessory coupling.
Be sure to secure the side burner unit with non corrosive screws
anchored into the finished surface of the “island structure”.
Replace the plastic plug on the front mounting hole to conceal the screw
once side burner is secure.
ƽWARNING: Do not use a rubber gas hose.
3/8" SAE stainless
corregated gas line
to regulated
gas supply
MOUNTING THE SIDE BURNER
Connect the corrugated gas line to the side burner valve located on
the back right hand side of side burner.
6
GAS INSTRUCTIONS
TYPICAL NATURAL GAS SUPPLY INSTALLATION
We recommend that this installation be done by a LICENSED professional.
GAS LINE PIPING
•
•
Refer to the piping chart at the bottom of previous page.
The corrugated gas line from the manifold is 58 inches long. Do not
extend the gas line.
•
•
We have provided the means to make an SAE 45° flare connection. Do
not use pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8” O.D.
tube. One size larger should be used for lengths greater than 50 feet.
Refer to piping chart.
Gas piping may be copper tubing, type K or L; polyethylene plastic
tube, with a minimum wall thickness of .062 inch; or standard weight
(schedule 40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3 grams
of hydrogen sulfide per 100 cubic feet of gas.
GENERAL SPECIFICATIONS FOR PIPING
Note - Contact your local municipality for building codes regulating outdoor
gas grill installations. In absence of Local Codes, you must conform to the
latest edition of National Fuel Gas Code ANSI Z223.1/NFPA54.
•
•
This grill is designed to operate at 4.5 inches of water column pressure.
A manual shut-off valve must be installed outdoors, and be accessible,
not in the “built-in” structure. An additional manual shut-off valve indoors
should be installed in the branch fuel line in an accessible location near
the supply line.
•
•
ƽ CAUTION: If young children are in the area, a
•
•
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may
corrode the piping, must be protected against corrosion in an approved
manner.
locking valve should be considered.
•
•
Pipe compound should be used which is resistant to the action of liquid
propane gas when gas connections are made.
The gas connections must be firmly attached to a rigid, permanent
construction.
•
Underground piping must have a minimum of 18” cover.
Note: The information provided in this manual is general for typical
installations. We cannot cover all possible installation ideas. We recommend,
prior to installation, that you contact your municipality for local building codes
and your local fire department for installation verification.
If you have any questions, contact Customer Service at 1-800-446-1071.
Table
10-1
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Water Column. (Based on a 0.60 Specific Gravity Gas)
Nominal
Internal
Length of Pipe (Feet)
Iron Pipe Diameter
Size
(Inches)
(Inches)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
1/4
3/8
1/2
3/4
1
.364
.493
32
72
22
49
18
40
15
34
14
30
12
27
11
25
11
23
10
22
9
8
8
7
6
21
18
17
15
14
.622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
.824
278
190
152
285
590
890
1650
2700
4700
9700
130
245
500
760
1450
2300
4100
8300
115
215
440
670
1270
2000
3600
7400
105
195
400
610
1150
1850
3250
6800
96
90
84
79
72
64
59
55
1.049
1.380
1.160
2.067
2.469
3.068
4.026
520
350
180
370
560
1050
1700
3000
6200
170
350
530
990
1600
2800
5800
160
320
490
930
1500
2600
5400
150
305
460
870
1400
2500
5100
130
275
410
780
1250
2200
4500
120
250
380
710
1130
2000
4100
110
225
350
650
1050
1850
3800
100
210
320
610
980
1700
3500
1 1/4
1 1/2
2
1050
1600
3050
4800
8500
17500
730
1100
2100
3300
5900
12000
2 1/2
3
4
©1997 National Fire Protection Association, Inc., and International Approval Services - U.S., Inc. All Rights Reserved.
7
GAS INSTRUCTIONS
TEST CONNECTIONS
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of the National
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of AS5601/
AG601.
Fuel Gas Code ANSI Z223.1/NFPA 54.
ƽ DANGER
ƽ DANGER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for gas leaks. This will result in a fire or explosion
which can cause serious bodily injury or death, and
damage to property.
Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for gas
leaks. This will result in a fire or explosion
which can cause serious bodily injury or
death, and damage to property.
ƽ WARNING: You should check for gas leaks every time
you disconnect and reconnect a gas fitting.
Note - All factory-made connections have been thoroughly checked for gas
leaks. As a safety precaution however, you should recheck all fittings for leaks
before using your Summit® Built-In side burner. Shipping and handling may
loosen or damage a gas fitting.
CONNECT GAS SUPPLY
1) Uncap the flare fitting from the optional side burner connection located
at regulator.
You will need: a soap and water solution, and a rag or brush to apply it.
Note: You must connect your side burner to a Weber® approved regulator
(part number #62434) located at main gas supply. If you do not use a
Weber® approved regulator the Warranty on the Summit® Built-In Side
Burner will be voided. If you have any questions, contact Customer Service
at 1-800-446-1071.
Turn on gas supply.
Check for leaks by wetting the connections with the soap and water solution
and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap and water, may be
slightly corrosive, all connections should be rinsed with water after checking
for leaks.
2) Connect the corrugated gas line to the side burner Connection.
ƽWARNING: Do not ignite burners when leak checking.
top view
Cap
(Optional
Side Burner)
Hard piped
gas supply
Figure 1
Regulator
top view
Hard piped
gas supply
to side burner
Figure 2
Regulator
8
GAS INSTRUCTIONS
Check:
SIDE BURNER LIGHTING INSTRUCTIONS
1) Corrugated gas line-to-Accessory “T” Connection.
2) Main gas Supply to regulator
ƽ DANGER
ƽ WARNING: If there is a leak a connection(1), retighten
the fitting with a wrench and recheck for leaks with
soap and water solution.
If a leak persists after retightening the fitting, turn OFF
the gas. DO NOT OPERATE THE GRILL. Contact the Cus-
tomer Service Representative in your region using the
contact information sheet provided with your manual.
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the
gas to clear if the side burner does not light,
may result in an explosive flame-up which can
cause serious bodily injury or death.
LIGHTING THE SIDE BURNER
Check:
1) Open the side burner lid.
When leak checks are complete, turn gas supply OFF at the source and rinse
connections with water.
2) Check that the side burner valve is turned OFF. (Push the knob down
and turn clockwise to ensure it is in the off position.).
3) Turn the gas supply valve on.
4) Push down and turn the side burner control valve to START/HI.
5) Push igniter button and hold until burner ignites. You will hear the igniter
sparking.
ꢀꢂ
TOP VIEW
ꢃ
ꢀꢁ
ꢀꢁ ꢂ
TO SIDE
BURNER
ꢄ
ƽ CAUTION: Side burner flame may be difficult to see on
a bright sunny day.
TO REGULATOR
ƽ WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you try
again or try to light with a match.
9
OPERATING / MAINTENANCE
MANUALLY LIGHTING THE SIDE BURNER
CROSSOVER® IGNITION SYSTEM OPERATIONS
If the Crossover® ignition system fails to ignite the LEFT burner in a
burner set, light the LEFT burner with a match. If the LEFT burner lights
ƽ DANGER
with a match, then check the Crossover® ignition system.
Failure to open the lid while igniting the side
burner, or not waiting 5 minutes to allow the
gas to clear if the side burner does not light,
may result in an explosive flame-up which can
cause serious bodily injury or death.
•
•
•
Check that both ignition wires(1,2) are attached properly.
Check that the Crossover® ignition button is activating.
You should hear the igniter sparking.
If the Crossover® ignition system still fails to light, contact the Customer
Service Representative in your area using the contact information on our
REPLACE IGNITER BATTERIES
1) Open the side burner lid.
Parts required: 1 AA alkaline battery per igniter.
2) Check that the side burner valve is turned OFF. (Push the knob
down and turn clockwise to ensure that it is in the off position.).
3) Turn the gas supply valve on.
4) Put match in a match holder and strike match.
5) Push down and turn the side burner control valve to START/HI.
6) Hold match holder and lit match by right side of side burner.
Unscrew igniter button from front of control panel. Remove igniter button and
contact spring. Remove old battery and replace with a new AA
alkaline battery. Positive end (1) of battery faces inward as shown in illustra-
tion. Replace spring contact (2) and screw igniter button (3) back onto battery
compartment.
ꢃ
ꢀꢁꢄ
ꢆ
(2)
ꢅ
7) Push igniter button and hold until burner ignites. You will hear the
igniter sparking.
(1)
(3)
ƽ CAUTION: Side burner flame may be difficult to see
on a bright sunny day.
ƽ WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you
try again or try to light with a match.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF
position. Turn gas supply OFF at the source.
10
SIDE BURNER TROUBLESHOOTING
PROBLEM
CHECK
CURE
Side Burner does not light.
Is gas supply off?
Is the fuel hose bent or kinked?
Turn supply on.
Flame is low in HIGH position
Straighten hose.
Push button ignition does not work. Does burner light with a match?
If match lights burner, check igniter (see below).
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact
SIDE BURNER MAINTENANCE
1) Igniter Wire
2) Burner
ƽWARNING: All gas controls and supply valves should
be in the OFF position.
(3)
ꢀꢂ
ꢀꢁ
Make sure wire is connected between the igniter and electrode. Spark should
be a white/blue color, not yellow.
Side Burner Grate
Side Burner Cap
Side Burner Ring & Head
Igniter Electrode
Control Knob
Igniter
11
ƽ ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to coun-
try designation located on outer carton.
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for
genuine Weber-Stephen Products Co. replacement part(s) information.
ƽ WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting
Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product Warning,
may cause a fire or an explosion resulting in serious personal injury or death and damage to property.
This symbol indicates that the product cannot be disposed of in the trash. For instructions regarding proper
disposal of this product in Europe, please visit www.weber.com®, and contact the importer listed for your country. If
you do not have internet access, contact your dealer for the importer’s name, address and telephone number.
WEBER-STEPHEN PRODUCTS CO.
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-
®
®
®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,
®
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle
®
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Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
®
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,
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